Can You Cut A Railroad Tie With A Sawzall? Here’s What Experts Say

Are you looking to tackle a project that involves cutting railroad ties?

These heavy-duty pieces of wood can be a challenge to cut, but fear not – with the right tools and safety precautions, it can be done.

While a chainsaw or circular saw may be the first tools that come to mind, have you considered using a reciprocating saw, also known as a Sawzall?

In this article, we’ll explore whether or not a Sawzall is up to the task of cutting through railroad ties, and what you need to know before you get started.

So grab your safety gear and let’s dive in!

Can You Cut A Railroad Tie With A Sawzall

The short answer is yes, you can cut a railroad tie with a Sawzall. However, it’s important to note that a reciprocating saw may not be the most efficient or effective tool for the job.

Railroad ties are known for their durability and density, which can make them difficult to cut through. A Sawzall, while powerful, may struggle to make clean cuts through the entire thickness of the tie.

That being said, if you only need to make a few cuts or are working with smaller pieces of wood, a Sawzall can certainly get the job done. Just be prepared for a slower and potentially messier process than using a chainsaw or circular saw.

What Is A Sawzall And How Does It Work?

A Sawzall, also known as a reciprocating saw, is a handheld power tool that uses a push-and-pull motion to cut through various materials. It has a blade that moves back and forth rapidly, allowing it to make quick cuts through wood, metal, and other materials.

To use a Sawzall, you simply attach the appropriate blade for the material you’ll be cutting and turn on the saw. You then hold the saw firmly with both hands and guide the blade along the surface of the material you’re cutting. The back-and-forth motion of the blade will do the rest.

When cutting railroad ties with a Sawzall, it’s important to use a sturdy blade designed for heavy-duty cutting. You may also need to make multiple passes with the saw to get through the entire thickness of the tie.

Safety Precautions Before Cutting Railroad Ties With A Sawzall

Before you begin cutting railroad ties with a Sawzall, it’s important to take the necessary safety precautions. First and foremost, make sure you’re wearing appropriate safety gear. This includes eye protection, hearing protection, gloves, and a dust mask to protect yourself from sawdust and debris.

It’s also important to secure the railroad tie to a workbench or similar surface to ensure it remains stationary while you cut. This will help prevent any accidents or injuries caused by the tie shifting or moving during the cutting process.

Additionally, be aware of the potential for metal plates to be embedded in the end of the tie you do not want to cut through. To avoid this, flip the tie over and cut it from both sides.

Finally, keep in mind that cutting through railroad ties can be tough on your Sawzall blade. You may need to sharpen your blade periodically throughout the cutting process to ensure clean and efficient cuts.

By taking these safety precautions before cutting railroad ties with a Sawzall, you can help ensure a safe and successful cutting experience.

Choosing The Right Blade For Cutting Railroad Ties

When using a Sawzall to cut railroad ties, it’s important to choose the right blade for the job. Not all blades are created equal, and selecting the wrong one could result in a frustrating and time-consuming process.

First and foremost, choose a blade with a high TPI (teeth per inch). A blade with a TPI of at least 10-12 will provide smoother and cleaner cuts than a blade with a lower TPI. However, keep in mind that a higher TPI may also result in slower cutting speeds.

Next, consider the material of the blade itself. A carbide-tipped blade is recommended for cutting through dense materials like railroad ties. These blades are more durable and can withstand the wear and tear of heavy-duty cutting.

Lastly, pay attention to the length of the blade. The length of the blade should be at least as long as the thickness of the railroad tie you’re cutting. This will ensure that you can make full cuts through the entire thickness of the tie without having to stop and readjust the blade.

By choosing the right blade for your Sawzall, you can make your cutting process smoother, faster, and more efficient. Remember to always prioritize safety by wearing appropriate protective gear and working slowly and carefully.

Tips For Cutting Railroad Ties With A Sawzall

If you’ve decided to use a Sawzall for cutting railroad ties, there are a few tips to keep in mind to ensure a safe and successful cutting process.

First and foremost, make sure you have the appropriate safety gear. Wear coveralls, boots, safety goggles, hearing protection, and gloves to protect yourself from any potential hazards or debris.

Next, choose the right blade for the job. A bi-metal blade with a high tooth count will work best for cutting through dense materials like railroad ties. Make sure the blade is sharp and in good condition before beginning your cuts.

When making your cuts, take your time and work slowly. Railroad ties can contain grit, small rocks, and other debris that can affect the cutting process. Be vigilant and watch for any potential hazards or obstacles.

It’s also important to note that using a Sawzall may create a lot of dust and debris. Consider using a dust mask or working in a well-ventilated area to avoid inhaling any harmful particles.

Finally, be prepared to clean up any mess created during the cutting process. Railroad ties can be messy and leave behind sawdust and debris, so make sure to have a broom and dustpan handy.

Alternative Tools For Cutting Railroad Ties

If you’re not keen on using a chainsaw or circular saw to cut railroad ties, there are some alternative tools you can try:

1. Reciprocating Saw Blades: While a Sawzall may struggle with cutting through the entire thickness of a railroad tie, using the right blade can make a big difference. Look for a blade specifically designed for cutting through wood and make sure it’s long enough to reach through the entire thickness of the tie.

2. Handheld Jigsaw: A handheld jigsaw can be a good option for making precise cuts on smaller sections of railroad ties. However, it may struggle with larger pieces and may require multiple passes to make a clean cut.

3. Hand Saw: A hand saw can be a good option for smaller cuts or if you don’t have access to power tools. However, it will require more effort and time than using a reciprocating saw or circular saw.

No matter which tool you choose, it’s important to take safety precautions. Wear eye protection, hearing protection, and a dust mask to protect yourself from debris and sawdust. Additionally, make sure the tie is securely fastened to a workbench or similar surface before cutting to prevent it from moving during the cutting process.

What To Do With Railroad Ties After Cutting Them

Once you’ve successfully cut your railroad ties down to the desired size, you may be wondering what to do with them next. One popular use for railroad ties is as landscaping material. They can be used to create retaining walls, garden borders, or even as steps in a sloped yard.

Another option is to repurpose the wood for furniture or other DIY projects. Railroad ties can make for unique and rustic pieces such as benches, tables, or even headboards.

It’s important to note that railroad ties are treated with creosote, a toxic chemical used to preserve the wood. This means that they should not be used for any projects that will come into contact with food or water sources. It’s also important to handle the wood with caution and wear protective gear when cutting or handling it.

If you have a large quantity of railroad ties, you may be able to sell them to a company that specializes in reclaimed wood. This can be a great way to make some extra money while also helping to reduce waste.

In summary, there are many creative ways to repurpose railroad ties after cutting them. Just make sure to handle the wood with caution and avoid using it for any projects that could pose a health risk.