How To Assemble A Makita Angle Grinder – A Step-By-Step Guide

Are you a DIY enthusiast or a professional tradesman looking to add a Makita angle grinder to your tool collection?

Assembling a Makita angle grinder may seem daunting at first, but with the right guidance, it can be a breeze.

In this article, we will guide you through the step-by-step process of assembling your Makita angle grinder, including attaching the guard cover, installing the grinding wheel, and configuring the side handle for maximum comfort and control.

Whether you’re a seasoned pro or a beginner, this guide will help you get your Makita angle grinder up and running in no time.

So, let’s get started!

How To Assemble Makita Angle Grinder

Step 1: Attaching the Guard Cover

The first step in assembling your Makita angle grinder is to attach the guard cover. The guard cover is an essential safety feature that helps protect you from flying debris and sparks while using the grinder.

To attach the guard cover, simply slide it over the angle grinder and tighten the collar. The collar should fit snugly around the grinder to ensure that the guard cover stays in place during use.

Note: The 4-1/2″ Clip-On Cut-off Wheel Guard Cover can be used to convert a grinding guard for use in cutting applications. This collar installs quickly over the angle grinder and is made of high-quality materials for durability and long life.

Step 2: Installing the Grinding Wheel

Once you have attached the guard cover, it’s time to install the grinding wheel. The Makita angle grinder comes with a 7 in. grinding wheel included, but you can also use other compatible wheels depending on your specific needs.

To install the grinding wheel, first, make sure that the grinder is unplugged. Then, loosen the wheel guard and remove it from the grinder. Next, slide the grinding wheel onto the spindle and tighten it using the wrench provided.

Note: The tool-less wheel guard allows for quick and easy adjustments, making it easier to switch between different grinding wheels.

Step 3: Configuring the Side Handle

The final step in assembling your Makita angle grinder is to configure the side handle for maximum comfort and control. The side handle can be positioned in any of three positions to promote user comfort and control.

To configure the side handle, simply loosen the screw on the side of the grinder and slide the handle into your desired position. Then, tighten the screw to secure the handle in place.

Note: The spiral bevel gears provide smoother rotations and a more efficient transfer of energy, while the rubberized soft grip handle provides increased operator comfort during extended use.

Safety First: Precautions To Take Before Assembling Your Makita Angle Grinder

Before assembling your Makita angle grinder, it’s important to take certain safety precautions to avoid any potential hazards. Here are some tips to ensure that you are using your angle grinder safely:

1. Wear Protective Gear: Always wear the appropriate safety gear before using your angle grinder. This includes a full-face mask, hand gloves, eye and hearing protection, and suitable attire. Avoid wearing loose clothing and tying long hair.

2. Adjust the Guard: Make sure that the guard cover is properly adjusted and securely attached to the angle grinder. Guards are designed to protect your hands and arms from accidental injury caused by flying debris and sparks.

3. Use the Correct Wheel: Always use the correct type of disc for the task at hand. Make sure that the disc speed limit (rpm) is greater than the angle grinder operating speed. Also, ensure that the correct flange and locking nut is used for the type of disc to prevent it from shattering at high speed.

4. Check the Workpiece: Make sure that the workpiece is properly supported before starting to grind.

5. Grip Both Handles: Ensure that you grip both handles during use to maintain control and prevent kickbacks.

6. Hold at a 15-30 Degree Angle: Keep the grinding disc at a 15 to 30-degree angle to the work to prevent it from digging in and causing kickbacks.

7. Take Regular Breaks: Stop the grinder regularly to rest your hands and arms.

8. Disconnect Power When Not in Use: When not in use, disconnect the power and place the grinder on a bench with the disc facing upwards. Never put a grinder down until the disc stops rotating.

By following these safety precautions, you can ensure that you are using your Makita angle grinder safely and effectively. Remember, safety should always come first when working with power tools.

Attaching The Guard Cover: Step-by-Step Guide

Attaching the guard cover is an important step in assembling your Makita angle grinder. Here is a step-by-step guide to help you attach the guard cover properly:

Step 1: Slide the Guard Cover Over the Angle Grinder

The first step is to slide the guard cover over the angle grinder. Ensure that the guard cover fits snugly over the grinder to prevent it from moving during use.

Step 2: Tighten the Collar

After sliding the guard cover over the angle grinder, tighten the collar. The collar should fit tightly around the grinder to keep the guard cover in place.

Note: The collar can be adjusted based on your specific needs. You can adjust it to fit different grinding wheels or cut-off wheels.

Step 3: Test the Guard Cover

Before using your Makita angle grinder, it’s important to test the guard cover. Make sure it’s securely attached and won’t move during use. You can do this by gently tapping on the guard cover with a non-metallic tool.

Note: A loose or improperly attached guard cover can be dangerous and cause injury.

By following these steps, you can safely attach the guard cover to your Makita angle grinder and protect yourself from flying debris and sparks during use.

Configuring The Side Handle: How To Achieve Maximum Comfort And Control

The side handle of your Makita angle grinder is an important component for achieving maximum comfort and control during use. It can be positioned in any of three positions to promote user comfort and control. Follow these steps to configure the side handle for your specific needs:

Step 1: Loosen the screw on the side of the grinder that secures the handle in place.

Step 2: Slide the handle into your desired position. The handle can be positioned on the left, right, or top of the grinder, depending on your preference and the task at hand.

Step 3: Tighten the screw to secure the handle in place.

By configuring the side handle in a position that feels comfortable and natural to you, you can reduce fatigue and increase your control over the grinder. This is particularly important when working on longer projects or when using the grinder for extended periods of time.

Additionally, the rubberized soft grip handle provides increased operator comfort during extended use. This feature helps to reduce hand fatigue and improve overall control over the tool.

Remember that proper configuration of the side handle is essential for achieving maximum comfort and control during use of your Makita angle grinder. Take some time to experiment with different positions until you find one that feels comfortable and natural to you.

Testing Your Makita Angle Grinder: Ensuring Proper Assembly And Functionality

Now that you have assembled your Makita angle grinder, it’s important to test it to ensure proper functionality and assembly. Follow these steps to test your angle grinder:

Step 1: Check for Loose Parts

Before testing your angle grinder, check for any loose parts or connections. Make sure that the guard cover, grinding wheel, and side handle are all securely attached.

Step 2: Power On the Grinder

Plug in the angle grinder or attach the battery and power it on. The grinder should start up smoothly without any unusual noises or vibrations.

Step 3: Test the Grinding Wheel

Hold the angle grinder with both hands and position the grinding wheel against a piece of scrap material. Slowly increase the speed of the grinder and make a few passes over the material. The grinding wheel should cut smoothly and efficiently without any wobbling or vibrations.

Step 4: Test the Guard Cover

While testing the grinding wheel, also pay attention to the guard cover. The cover should stay securely in place and prevent any sparks or debris from flying towards you.

Step 5: Test the Side Handle

Finally, test the side handle for comfort and control. Make sure that it’s positioned in a way that feels comfortable for you and provides enough control over the grinder during use.

By following these steps, you can ensure that your Makita angle grinder is properly assembled and functioning correctly. Remember to always wear appropriate safety gear such as eye protection and gloves while using your angle grinder.