How To Lubricate A Milwaukee Sawzall – A Step-By-Step Guide

If you’re a DIY enthusiast or a professional contractor, chances are you’ve used a Milwaukee Sawzall at some point.

These powerful tools are known for their durability and reliability, but like any machine, they require regular maintenance to keep them running smoothly.

One crucial aspect of maintaining your Sawzall is lubrication. But with so many different types of grease out there, it can be challenging to know which one to use.

In this article, we’ll guide you through the process of lubricating your Milwaukee Sawzall, so you can keep it in top condition and get the most out of your investment.

So grab your tool kit and let’s get started!

How To Lubricate Milwaukee Sawzall

First things first, it’s important to note that not all Milwaukee Sawzalls require lubrication. Only the worm drive circ saws have an oil reservoir that needs to be filled.

For all other models, the manual recommends using Milwaukee Type B grease inside the power head and Type A around the large gear. It’s essential to follow these guidelines to ensure optimal performance and longevity of your tool.

If you’re unsure which type of grease to use, check the manual for your specific model. Milwaukee also sells various greases for their tools, so you can purchase the recommended type directly from them.

Once you have the correct grease, it’s time to lubricate your Sawzall. Here’s a step-by-step guide:

1. Disconnect the Sawzall from its power source and remove any blades or attachments.

2. Locate the power head and remove the screws holding it in place.

3. Carefully lift off the power head and set it aside.

4. Using a clean cloth or paper towel, wipe away any old grease or debris from inside the power head and around the large gear.

5. Apply a small amount of Type B grease inside the power head and spread it evenly with your finger or a clean tool.

6. Apply a small amount of Type A grease around the large gear and spread it evenly.

7. Reattach the power head and tighten the screws securely.

8. Wipe away any excess grease from the outside of the Sawzall with a clean cloth.

And that’s it! Your Milwaukee Sawzall is now properly lubricated and ready for use.

Why Lubrication Is Important For Your Milwaukee Sawzall

Lubrication is crucial for the optimal performance and longevity of your Milwaukee Sawzall. Without proper lubrication, the internal components of the tool can wear down faster, leading to decreased efficiency and potential damage.

Lubricating your Sawzall with the recommended Type B grease inside the power head and Type A around the large gear helps to ensure that the internal components move smoothly and efficiently. It also helps to prevent rust and corrosion buildup, which can cause damage over time.

Additionally, lubrication helps to keep the blades cooler and free from clogs, which can prolong their lifespan and improve cutting performance. Regular lubrication also helps to remove sludge and calcium deposits, preventing O-ring breakdown and ensuring smooth starts and stops.

In short, proper lubrication is essential for maintaining the optimal performance and longevity of your Milwaukee Sawzall. By following the recommended guidelines for lubrication and regularly checking and maintaining your tool, you can ensure that it performs at its best for years to come.

Choosing The Right Lubricant For Your Sawzall

Choosing the right lubricant for your Sawzall is crucial to ensure optimal performance and longevity of your tool. While Milwaukee recommends Type B grease for the power head and Type A grease for the large gear, there are other options available on the market.

One option is basic moly-lithium grease, which is similar in color and consistency to the stock grease. However, it’s essential to make sure that the grease adheres well to the shaft to prevent any damage or malfunction.

Another option is Lucas Red “N” Tacky grease, which has proven to adhere well and reduce heat and friction. It’s important to note that not all greases are suitable for all types of Sawzalls, so it’s crucial to check the manual or consult with a professional before using any alternative lubricants.

Additionally, blade lubricant can also be used between cuts to keep the blades cooler and free of metal chips. Olson Saw Blade Lubricant stick is a popular choice among professionals and can be found online or at tool retailers.

Step-by-Step Guide To Lubricating Your Milwaukee Sawzall

1. First, gather the necessary supplies. You will need Milwaukee Type B grease and Type A grease, a clean cloth or paper towel, and a screwdriver.

2. Disconnect the Sawzall from its power source and remove any blades or attachments.

3. Locate the power head and remove the screws holding it in place.

4. Carefully lift off the power head and set it aside.

5. Using a clean cloth or paper towel, wipe away any old grease or debris from inside the power head and around the large gear.

6. Apply a small amount of Type B grease inside the power head and spread it evenly with your finger or a clean tool.

7. Apply a small amount of Type A grease around the large gear and spread it evenly.

8. Reattach the power head and tighten the screws securely.

9. Wipe away any excess grease from the outside of the Sawzall with a clean cloth.

It’s important to note that not all Milwaukee Sawzalls require lubrication, so make sure to check your manual before attempting to lubricate your tool. Following these steps will ensure that your Sawzall is properly lubricated and ready for use.

Troubleshooting Common Lubrication Issues With Your Sawzall

Even with proper lubrication, there may be issues that arise with your Sawzall. Here are some common problems and solutions:

1. Blades getting too hot: As mentioned in the previous section, using a lubricant such as WD40 or machining oil can help reduce friction and heat buildup. Make sure to apply the lubricant frequently during use.

2. Blades dulling too quickly: This could be a result of using the wrong type of blade for the material being cut, or using a blade that is too aggressive. Make sure to use the appropriate blade for the job and don’t force the Sawzall to make cuts that it can’t handle.

3. Excessive wear on gears and bushings: This could be a result of not using enough grease or using the wrong type of grease. Make sure to follow the manufacturer’s recommendations for grease type and amount, and lubricate your Sawzall regularly.

4. Difficulty in cutting through materials: This could be a result of not using enough lubricant, or using a blade that is too dull or damaged. Make sure to apply lubricant frequently during use, and replace blades when they become dull or damaged.

By following these tips and troubleshooting common lubrication issues, you can ensure that your Milwaukee Sawzall performs at its best and lasts for years to come.